The most common industrial cleaning methods in the mechanical machining sector are chemical spray or immersion cleaning, which uses solvents or alkaline detergents to remove oils, greases, and chips, and ultrasonic cleaning, which uses high-frequency sound waves to clean. Positioned cleaning is used for complex-shaped products. Surface treatment includes processes such as pickling, passivation, galvanizing, chrome plating, and anodizing, all designed to protect metals from corrosion, improve the adhesion of paints or coatings, and impart specific aesthetic or functional characteristics. These operations, often integrated into automated lines, ensure components that are more resistant to wear, dimensionally stable, and ready for further processing or assembly, thus representing a strategic step in the mechanical production chain.

Discover the characteristics of industrial washing in the Mechanical Processing Sector.

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WASHING CHARACTERISTICS IN THE MECHANICAL MACHINING SECTOR

We decided to create a selection process to better identify the washing or surface treatment solution.

Typical components

Component Washing Types Typical Contaminants
Shafts and pins Spray washing with alkaline detergents, Ultrasonic cleaning Metal chips, Cutting oils, Protective greases, Dust
Gears Immersion washing, Ultrasonic cleaning, High-pressure washing Cutting oils, Metal particles, Machining residues
Bearings Spray washing with solvents or detergents, Ultrasonic cleaning Grease, Oil, Fine chips, Anti-rust protection residues
Bushings Immersion washing with alkaline detergents, High-pressure spray Chips, Cutting oils, Turning or milling residues
Tube end threads Spray washing with alkaline detergents, Ultrasonic cleaning Chips, Cutting oils and greases, Deburring residues
Plates and flanges Spray washing, Immersion, Ultrasonic cleaning Metal dust, Cutting oils, Sandblasting or pickling residues
Supports and brackets Spray washing, Immersion, Alkaline detergents Oils and greases, Chips, Painting or temporary protection residues
Screws and bolts Ultrasonic cleaning, Spray with solvents, Immersion in chemical baths Cutting oils, Chips, Protective greases, Metal dust
Cylinders and pistons High-pressure spray washing, Ultrasonic cleaning, Immersion in alkaline detergents Cutting oils, Chips, Polishing residues
Washers and metal gaskets Ultrasonic cleaning, Spray with neutral detergents Oils, Greases, Metal dust, Stamping residues

Treatment characteristics and corresponding machines

TREATMENT SERIES TYPE OF MACHINE IMAGE PRODUCTION/PIECE SIZE
Generic water-based low-medium pressure spray washing Washing cabins
SPRAYMASTER SERIES
SPRAYMASTER.TR

Spray washing on rotating table

Low production for medium/large parts
Water-based washing/deburring
Precise high-pressure spraying
Washing cabins
SPRAYMASTER SERIES
SPRAYMASTER.TR.RR

Spray washing and deburring on a rotating table

Low production for medium/large parts
Generic water-based low-medium-high pressure spray washing Washing cabins
SPRAYMASTER SERIES
SPRAYMASTER.CIL

Spray washing on oscillating table with oscillating ramps

Low production for medium/large parts
Water-based washing
for complex geometries
Washing tunnel
TUNNEL SERIES
TUNNEL.LINEAR

Industrial linear tunnel washing with belt conveyor

High production volumes
Water-based washing and deburring
for complex geometries
Washing tunnel
TUNNEL SERIES
TUNNEL.LINEAR.RR

Industrial linear tunnel washing with belt conveyor and anthropomorphic robot

High production volumes
General industrial washing in tunnel machine with overhead conveyor Washing tunnel
TUNNEL SERIES
TUNNEL.AIR

Lavaggio industriale a tunnel con trasportatore aereo

High production volumes
General industrial washing in tunnel machine with immersion treatment Washing tunnel
TUNNEL SERIES
TUNNEL.HIDRO

Industrial tunnel washing with immersion treatment

High production volumes
General and positioned industrial washing in a tunnel machine with a ring conveyor Washing tunnel
TUNNEL SERIES
TUNNEL.RING

Industrial tunnel washing with ring conveyor

High production volumes
Positioned washing and industrial water deburring in tunnel with ring conveyor Washing tunnel
TUNNEL SERIES
TUNNEL.RING.RR

Industrial tunnel washing and deburring with ring conveyor

High production volumes
Immersion washing with water, alcohols, hydrocarbon solvents, with the option of ultrasound Washing tanks
TANK SERIES
TANK.AGT

Industrial immersion washing with agitation

Low production volumes
Immersion washing with water, alcohols, hydrocarbon solvents, and HFE with ultrasound Washing tanks
TANK SERIES
TANK.US

Industrial immersion washing with ultrasound

Low production volumes
Immersion washing with water, alcohols, hydrocarbon solvents, and HFE with ultrasound Washing tanks
TANK SERIES
TANK.MULTI.US

Industrial immersion cleaning with HFE

Low production volumes
Multi-surface treatment by immersion based on water, alcohols, hydrocarbon solvents, and possibility of ultrasound Washing tanks
TANK SERIES
TANK.ROBOT

multi-tank system for surface treatments such as washing, phosphating, and burnishing

Low/medium production volumes
Combined spray and immersion washing with water and ultrasound Hydrokinetic Systems
HIDRO SERIES
HIDRO.IK

Horizontal chamber system for advanced and reliable washing processes

Low/medium production volumes
Combined spray and immersion washing with biodegradable and non-toxic solvents with reduced environmental impact Hydrokinetic Systems
HIDRO SERIES
HIDRO.CK.ECOFAST

Horizontal chamber system with solvent recovery via distiller

Low/medium production volumes for complex geometry parts
Combined spray and immersion washing with water Hydrokinetic Systems
HIDRO SERIES
HIDRO.IC

Horizontal chamber system for deep cleaning of oily and processing residues

Low/medium production volumes for complex geometry parts
Combined spray and immersion washing with water and ultrasound Hydrokinetic Systems
HIDRO SERIES
HIDRO.WK

Horizontal chamber system with water distiller for washing solution recovery

Low/medium production volumes for complex geometry parts

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